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Our Projects

Our teams have built multiple cGMP manufacturing facilities from bare-shell structures in the US.

 

We take an innovative approach to building factories by sourcing equipment from asset sales to accelerate construction, solve lead-time challenges (especially with supply chain challenges) and maximize the return on capital for our organization and our investors.

 

We build teams of experts to construct, maintain and run these operations long after the construction and commissioning is complete.

 

Our process specific expertise includes:

 

  • Dry powder blending

  • Solid dose manufacturing (tablets and capsules)

  • Re-granulation and or roller compaction

  • Dry and wet product milling

  • Liquid and drum based product coating

  • Air particle size classification

  • Scraped surface mixing

  • Automated bottling and capping

  • Flow wrapping of finished products

  • Cartoning

  • Vertical form and fill packaging

  • Freezer drying

  • Spray drying

  • Microwave belt drying

  • Precision fermentation

  • Decanter centrifugation

  • High-g force disc centrifugation

  • Botanical extraction (conventional and supercritical)

  • Liquid nitrogen blast freezing

  • High temperature roasting

  • High throughput product tempering

  • High throughput product molding (conventional and cold form)

 

As product quality is key we also have expertise in the following process analytical technologies:

 

  • Analytical and preparative chromatography techniques (exclusion, exchange, flash etc.)

  • Liquid chromatography mass spectrometry (LC-MS and LC-MS/MS

  • Gas chromatography mass spectrometry (GC-MS and GC/GC-MS and chemometrics)

  • Classical microbiology methods

Asset acquisition from Merck Pharma in Austria for a precision fermentation facility on the US west coast

Acquired the entire assets of a bacterial fermentation facility originally slated for construction by Baxter Healthcare in Austria. Equipment was repurposed and modified to suit production requirements in the US. Completed 2022.

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Bare shell to bespoke bacterial fermentation facility 

As the ex-Baxter/Merck equipment was being modified the installation area was completed renovated and the infrastructure upgraded to support the installation of multiple large fermentation tanks and a mezzanine.

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High throughput nitrogen pelletizer system

In order to expand the production capacity of the fermentation facility, and improve product quality, a 500kg/hr liquid nitrogen freezer/pelletizer was commissioned and installed in what had been empty warehouse space.

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